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碳氫清洗機的工作原理和特點

作者：創始人來源：http://www.400qy.cn/時間：2025-04-12

工作原理

Working principle

溶解油污：碳氫清洗劑與大多數的潤滑油、防銹油、機加工油同為非極性的石油餾分，根據相似相溶的原理，碳氫清洗劑能夠很好地溶解礦物油等油脂類物質。同時，碳氫清洗劑可以降低油污與工件表面的界面張力，使油污更容易從工件表面剝離并溶解到清洗劑中。

Dissolve oil stains: Carbon hydrogen cleaning agents, along with most lubricating oils, rust proof oils, and machining oils, are non-polar petroleum fractions. Based on the principle of similar solubility, carbon hydrogen cleaning agents can effectively dissolve mineral oil and other oily substances. Meanwhile, hydrocarbon cleaning agents can reduce the interfacial tension between oil stains and workpiece surfaces, making it easier for oil stains to peel off from the workpiece surface and dissolve into the cleaning agent.

超聲波輔助：當超聲波在碳氫溶劑中傳播時，會產生空化效應，即形成無數微小氣泡。這些氣泡在負壓區迅速膨脹，隨后在正壓區急劇收縮直至崩潰。氣泡崩潰瞬間釋放強大能量，形成局部高溫高壓環境，可將物件表面污垢震松、剝離，更易被溶劑溶解帶走，實現深度清洗。超聲波的振動和沖擊作用還能夠增強碳氫清洗劑與工件表面的接觸和滲透，使清洗劑更好地到達工件的縫隙、孔洞等難以觸及的部位。

Ultrasonic assisted: When ultrasonic waves propagate in hydrocarbon solvents, cavitation effect occurs, forming countless tiny bubbles. These bubbles rapidly expand in the negative pressure zone and then rapidly contract in the positive pressure zone until they collapse. The collapse of bubbles instantly releases powerful energy, forming a local high-temperature and high-pressure environment, which can loosen and peel off the dirt on the surface of objects, making them more easily dissolved and carried away by solvents, achieving deep cleaning. The vibration and impact of ultrasound can also enhance the contact and penetration between hydrocarbon cleaning agents and the surface of the workpiece, allowing the cleaning agent to better reach hard to reach areas such as gaps and holes in the workpiece.

真空技術輔助：在真空狀態下，碳氫清洗劑中的氣體會被脫出，從而避免了超聲波的衰減，同時排除工件表面和孔隙中的空氣，可使清洗劑完全浸入工件的每個部位，使工件的各部位都達到更好的清洗效果。利用液體在真空狀態下沸點降低的原理，通過對密封的清洗槽抽真空，使碳氫溶劑的沸點大大降低，只需將碳氫清洗劑加熱到 80℃左右，就可使其沸騰，實現蒸氣清洗，讓溶解在清洗溶液中的油污不會殘留在工件表面。此外，真空清洗干燥機利用真空突沸效應，使工件表面的清洗液突然沸騰而迅速揮發干凈，可以將工件的干燥時間降低到數分鐘以內。真空蒸餾再生裝置可在高真空下使碳氫清洗劑的沸點降低到 80℃，使清洗槽中溶解了油污的清洗溶液不斷地抽入蒸餾裝置，在真空中加熱蒸發，再經過冷凝成為清潔溶劑回到清洗槽中，實現碳氫清洗劑的再生重復使用。

Vacuum technology assistance: In a vacuum state, the gas in the hydrocarbon cleaning agent will be released, thereby avoiding the attenuation of ultrasonic waves. At the same time, the air on the surface and pores of the workpiece can be eliminated, allowing the cleaning agent to completely penetrate every part of the workpiece, achieving better cleaning results in all parts of the workpiece. By utilizing the principle of reducing the boiling point of liquids in a vacuum state, the boiling point of hydrocarbon solvents is greatly reduced by vacuuming a sealed cleaning tank. Simply heating the hydrocarbon cleaning agent to around 80 ℃ can make it boil, achieving steam cleaning and preventing oil stains dissolved in the cleaning solution from remaining on the surface of the workpiece. In addition, the vacuum cleaning dryer utilizes the vacuum boiling effect to make the cleaning solution on the surface of the workpiece suddenly boil and quickly evaporate, which can reduce the drying time of the workpiece to within a few minutes. The vacuum distillation regeneration device can lower the boiling point of hydrocarbon cleaning agents to 80 ℃ under high vacuum, continuously pumping the cleaning solution dissolved in oil stains into the distillation device, heating and evaporating it in vacuum, and then condensing it into a cleaning solvent and returning it to the cleaning tank, achieving the regeneration and reuse of hydrocarbon cleaning agents.

特點

characteristic

環保性能佳：相較于一些含氯、含氟的傳統清洗溶劑，碳氫溶劑相對環保，對大氣臭氧層破壞小，揮發性有機化合物（VOC）排放量較低，更符合環保要求。

Excellent environmental performance: Compared to some traditional cleaning solvents containing chlorine and fluorine, hydrocarbon solvents are relatively environmentally friendly, with less damage to the atmospheric ozone layer and lower emissions of volatile organic compounds (VOCs), making them more in line with environmental requirements.

清洗效果好：碳氫溶劑對各類油污、油脂溶解能力強，結合超聲波的空化效應，能深入復雜工件的細微縫隙和孔洞，實現徹底清洗，尤其適用于精密零部件的清洗。

Good cleaning effect: Carbon hydrogen solvents have strong solubility for various types of oil and grease. Combined with the cavitation effect of ultrasound, they can penetrate into the subtle gaps and holes of complex workpieces, achieving thorough cleaning, especially suitable for cleaning precision components.

安全性較高：碳氫溶劑閃點相對較高，在正常使用條件下，火災風險低于一些低閃點的溶劑。同時，其化學性質相對穩定，對大多數金屬材料無腐蝕性。此外，一些碳氫清洗機通過配備防爆電機、開關等裝置，以及利用真空環境隔絕氧氣等方式，進一步提高使用安全性。

High safety: Carbon hydrogen solvents have a relatively high flash point, and under normal usage conditions, the fire risk is lower than some low flash point solvents. Meanwhile, its chemical properties are relatively stable and non corrosive to most metal materials. In addition, some hydrocarbon cleaning machines are equipped with explosion-proof motors, switches, and other devices, as well as using vacuum environments to isolate oxygen, further improving their safety of use.

可循環使用：通過蒸餾回收裝置，碳氫溶劑能重復利用，降低了清洗成本，提高了資源利用率。

Recyclable: Through distillation recovery equipment, hydrocarbon solvents can be reused, reducing cleaning costs and improving resource utilization.

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