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碳氫清洗機該不該用呢，有哪些技術優勢？

作者：創始人來源：http://www.400qy.cn/時間：2025-04-09

一、核心技術優勢：從 “粗暴去污” 到 “精準養護” 的升級

1、 Core technological advantage: Upgrade from "rough cleaning" to "precise maintenance"

環保性革新

Environmental Protection Innovation

無 ODS 物質殘留：碳氫溶劑不含氯、氟等破壞臭氧層成分，符合 RoHS、REACH 等國際環保標準。例如，某電子廠使用碳氫清洗機后，廢水排放中的 VOCs 濃度從 500ppm 降至 20ppm，避免了鹵代烴清洗導致的土壤 / 水源污染風險。

No residual ODS substances: hydrocarbon solvents do not contain chlorine, fluorine, or other ozone depleting components, and comply with international environmental standards such as RoHS and REACH. For example, after using a hydrocarbon cleaning machine in an electronics factory, the concentration of VOCs in wastewater discharge decreased from 500ppm to 20ppm, avoiding the risk of soil/water pollution caused by halogenated hydrocarbon cleaning.

低毒性與可降解性：溶劑急性毒性（LD50＞5000mg/kg）僅為三氯乙烯的 1/10，且自然降解率達 90% 以上。某醫療器械廠采用碳氫清洗醫用不銹鋼部件，避免了傳統溶劑對操作人員的健康威脅（如鹵代烴的神經毒性）。

Low toxicity and degradability: The acute toxicity of solvents (LD50>5000mg/kg) is only 1/10 of trichloroethylene, and the natural degradation rate is over 90%. A certain medical device factory uses hydrocarbon cleaning to clean medical stainless steel parts, avoiding the health threats of traditional solvents to operators (such as the neurotoxicity of halogenated hydrocarbons).

清洗性能突破

Breakthrough in cleaning performance

深度溶解有機物：對礦物油、動植物油、合成油脂的溶解度（＞200g/L）是水基清洗劑的 10 倍以上。某汽車零部件廠清洗發動機缸體上的重質切削油時，碳氫清洗機在 5 分鐘內去除率達 99.2%，而水基清洗需 30 分鐘 + 高壓噴淋。

Deep dissolution of organic matter: The solubility (>200g/L) of mineral oil, animal and vegetable oil, and synthetic oil is more than 10 times that of water-based cleaning agents. When cleaning heavy cutting oil on engine cylinder blocks at a certain automotive parts factory, the hydrocarbon cleaning machine achieved a removal rate of 99.2% within 5 minutes, while water-based cleaning requires 30 minutes and high-pressure spraying.

材料兼容性優異：對鋁合金（腐蝕速率＜0.01mm / 年）、銅合金、塑料（如 ABS、PC）、橡膠密封圈無侵蝕。某鐘表廠用碳氫清洗機處理鍍金零件，表面光澤度保持率達 98%，避免了水基清洗的電化學腐蝕問題。

Excellent material compatibility: No corrosion to aluminum alloys (corrosion rate<0.01mm/year), copper alloys, plastics (such as ABS, PC), and rubber seals. A certain clock factory uses a hydrocarbon cleaning machine to process gold-plated parts, with a surface gloss retention rate of 98%, avoiding the electrochemical corrosion problem of water-based cleaning.

節能與循環利用

Energy conservation and recycling

蒸餾回收系統：內置多級蒸餾裝置（蒸餾效率＞95%），溶劑可重復使用 50-100 次。某機械加工廠年消耗碳氫溶劑 10 噸，通過回收系統實際補充量僅 2 噸，成本較傳統溶劑清洗降低 40%。

Distillation recovery system: Built in multi-stage distillation device (distillation efficiency>95%), solvent can be reused 50-100 times. A certain mechanical processing plant consumes 10 tons of hydrocarbon solvents annually, but only 2 tons are actually replenished through the recycling system, reducing the cost by 40% compared to traditional solvent cleaning.

低溫清洗技術：部分機型支持 30-50℃低溫清洗（傳統鹵代烴需 60℃以上），適用于熱敏元件（如 LED 芯片、橡膠密封件）。某光學鏡頭廠清洗玻璃鏡片時，低溫環境避免了高溫導致的鍍膜損傷，良品率從 85% 提升至 97%。

Low temperature cleaning technology: Some models support low-temperature cleaning at 30-50 ℃ (traditional halogenated hydrocarbons require above 60 ℃), suitable for thermal sensitive components such as LED chips and rubber seals. When cleaning glass lenses at a certain optical lens factory, the low-temperature environment avoided coating damage caused by high temperatures, and the yield rate increased from 85% to 97%.

二、核心功能設計：從 “單一清洗” 到 “系統解決方案” 的延伸

2、 Core Function Design: Extension from "Single Cleaning" to "System Solution"

多元化清洗模式

Diversified cleaning mode

超聲波 + 噴淋組合：超聲波（28-40kHz）破壞污染物分子間作用力，噴淋（壓力 0.5-2MPa）沖洗頑固顆粒。某電子線路板廠清洗 0.1mm 微孔內的助焊劑殘留，通過組合模式將清潔度從 90% 提升至 99.8%。

Ultrasonic+Spray Combination: Ultrasonic waves (28-40kHz) disrupt the intermolecular forces of pollutants, while sprays (pressure 0.5-2MPa) wash away stubborn particles. A certain electronic circuit board factory cleaned the flux residue inside 0.1mm micropores and improved the cleanliness from 90% to 99.8% through a combination mode.

真空干燥一體化：清洗后真空環境（壓力＜10kPa）下干燥，避免水漬或溶劑殘留。某航空航天企業清洗鈦合金緊固件，真空干燥后表面絕緣電阻＞10^12Ω，滿足航天級潔凈要求。

Vacuum drying integration: After cleaning, dry in a vacuum environment (pressure<10kPa) to avoid water stains or solvent residue. A certain aerospace company cleaned titanium alloy fasteners, and after vacuum drying, the surface insulation resistance was greater than 10 ^ 12 Ω, meeting the aerospace grade cleanliness requirements.

安全防護體系

Safety protection system

防爆設計：采用隔爆電機、靜電接地（電阻＜1Ω）、可燃氣體監測（濃度閾值設為 LEL 的 10%），確保閃點＞60℃的溶劑在密閉環境中安全運行。某石化配件廠使用碳氫清洗機 3 年，未發生過爆燃事故。

Explosion proof design: using explosion-proof motors, electrostatic grounding (resistance<1 Ω), and combustible gas monitoring (concentration threshold set at 10% of LEL) to ensure safe operation of solvents with flash points>60 ℃ in a closed environment. A certain petrochemical accessory factory has been using hydrocarbon cleaning machines for 3 years without any explosion accidents.

智能風控系統：實時監測溫度（精度 ±1℃）、液位、壓力，異常時自動停機并啟動氮氣吹掃。某精密軸承廠因傳感器故障觸發停機，避免了溶劑過熱分解風險。

Intelligent risk control system: Real time monitoring of temperature (accuracy ± 1 ℃), liquid level, and pressure, automatically shutting down and starting nitrogen purging in case of abnormalities. A precision bearing factory shut down due to sensor failure, avoiding the risk of solvent overheating and decomposition.

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