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碳氫化合物清洗機在滾動軸承清洗中的有效應用

作者：創始人來源：http://www.400qy.cn/時間：2024-02-22

由于滾動軸承自身結構的特殊性，所以滾動軸承清洗是相當困難的，滾動軸承（rollingbearing）是將運轉的軸與軸座之間的滑動摩擦變為滾動摩擦，從而減少摩擦損失的一種精密的機械元件．滾動軸承如果洗不干凈，后果將是很嚴重的．如果軸承內附有鐵屑、毛刺、灰塵等異物進入，將使軸承在運轉時產生噪聲與振動，甚至會損傷滾道和滾動體，并且直接影響與之相配的主機設備質量。所以，在安裝軸承前，必須確保表面的清潔。

Due to the unique structure of rolling bearings, cleaning them is quite difficult. Rolling bearings are precision mechanical components that convert the sliding friction between the running shaft and the shaft seat into rolling friction, thereby reducing friction losses. If rolling bearings are not cleaned thoroughly, the consequences will be very serious. If foreign objects such as iron shavings, burrs, and dust enter the bearing, It will cause noise and vibration of the bearings during operation, and even damage the raceway and rolling elements, directly affecting the quality of the matched host equipment. So, before installing the bearings, it is necessary to ensure the cleanliness of the surface.

為此，近年來國內外都把清潔度作為考核軸承質量的重要指標之一。傳統的清洗方法是用煤油直接沖洗，缺點是清洗成本很高。盡管影響軸承清潔度的因素很多，但據行業內分析，高效的清洗設備是一大關鍵，理想的軸承清洗機應滿足五個方面，即清洗效果好、清洗效率高、經濟成本低、通用性廣、不污染環境。而高溫高壓清洗機這種新型清洗設備完全可以滿足這些要求。能滿足如上條件的只有近年來市場面上推行較為主流的碳氫環保清洗設備．

Therefore, in recent years, cleanliness has been regarded as one of the important indicators for evaluating bearing quality both domestically and internationally. The traditional cleaning method is to rinse directly with kerosene, but the disadvantage is that the cleaning cost is high. Although there are many factors that affect the cleanliness of bearings, according to industry analysis, efficient cleaning equipment is a key factor. An ideal bearing cleaning machine should meet five aspects: good cleaning effect, high cleaning efficiency, low economic cost, wide versatility, and no environmental pollution. The new type of cleaning equipment, such as high-temperature and high-pressure cleaning machines, can fully meet these requirements. The only ones that can meet the above conditions are the mainstream hydrocarbon environmentally friendly cleaning equipment that has been implemented on the market in recent years

碳氫化合物清洗機清洗滾動軸承的工藝路線如下：送料、第一次加入碳氫溶劑，二次真空干燥，濾干，一次防銹，二次防銹。

The process route for cleaning rolling bearings with a hydrocarbon cleaning machine is as follows: feeding, adding hydrocarbon solvents for the first time, secondary vacuum drying, filtering, primary rust prevention, and secondary rust prevention.

波達碳氫化合物清洗機對滾動軸承進行了清洗試驗，效果如下：清潔度比原來吊式浸洗提高數倍。例如：7511軸承由每套39.8毫克雜質經清洗后降為7.6毫克。207軸承噪聲由55.1分貝降為51.5分貝，清洗效率也提高了數倍，還大大節省了勞動力，并減輕了勞動強度。

The Boda hydrocarbon cleaning machine conducted cleaning tests on rolling bearings, and the results are as follows: the cleanliness is several times higher than the original hanging immersion cleaning. For example, the 7511 bearing is reduced from 39.8 milligrams of impurities per set to 7.6 milligrams after cleaning. The noise level of the 207 bearing has been reduced from 55.1 decibels to 51.5 decibels, and the cleaning efficiency has also increased several times. This has greatly saved labor and reduced labor intensity.

綜上所述，我們可以看出碳氫化合物清洗機在投入對機械五金行業等諸多零件使用以后，從工藝指標上來看，清洗的效果十分理想。

In summary, we can see that after being used in many parts such as the mechanical and hardware industry, the cleaning effect of hydrocarbon cleaning machines is very ideal in terms of process indicators.

藝流程：上料--超聲清洗--吹干--噴淋沖洗1--噴淋沖洗2--吹干--烘干--下料

Process flow: loading - ultrasonic cleaning - blow drying - spray washing 1- spray washing 2- blow drying - drying - discharge

適用范圍：軸承及機械零部件等

Scope of application: Bearings and mechanical components, etc

滾動軸承碳氫化合物清洗機產品特點：本系統是根據軸承及機械零部件行業特點專門設計，主要用于零部件清洗處理，網帶輸送能滿足零部件清洗要求，循環過濾系統使清洗液經常保持清潔狀態，使工件更干凈。

Product features of rolling bearing hydrocarbon cleaning machine: This system is specially designed based on the characteristics of the bearing and mechanical parts industry, mainly used for component cleaning and processing. The mesh belt conveyor can meet the requirements of component cleaning, and the circulating filtration system keeps the cleaning solution in a clean state, making the workpiece cleaner.

本文由碳氫清洗機友情奉獻.更多有關的知識請點擊:http://www.400qy.cn真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待

This article is a friendly contribution from the hydrocarbon cleaning machine. For more related knowledge, please click: http://www.400qy.cn Sincere attitude. We will provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Stay tuned

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